Prerequisites for joining the course is
i. Minimum 1 year of industrial experience,
ii. Basic knowledge on process safety
Week – 1 : Session – 1 (3 hours)
Introduction of process safety related to chemical reactivity hazards
Parameters to define the design of safe chemical process
Overview & Identification of chemical reaction hazards
Week – 1 : Session – 2 (3 hours)
Assessment of chemical reaction hazards
Heat of reaction for exothermic reactions
Thermal instability
Testing flow for chemical reaction hazard assessment
Testing requirement
Week – 2 : Session – 3 (3 hours)
Changes that significantly affect the chemical reactivity during Tech transfer
Kilo lab to plant scale during scale-up
Process changes
Week – 2 : Session – 4 (3 hours)
Extrapolation of testing data
Criticality classes of reaction
Scenarios of interpreting process risks based on test report
Week – 3 : Session – 5 (3 hours)
Overview of process incidents related to
Thermal hazards & Dust explosion
Overview of Vent Sizing, Relief devices (Selection of SRV & RD)
Queries
Week – 3 : Session – 6 (3 hours)
Process Safety Management
Process Safety Information (PSI)
Hazard Analysis (HA)
Management of change (MOC)
Pre – startup safety review (PSSSR)
Week – 4 : Session – 7 (3 hours)
Workout on PSI & Hazard Analysis (HA)
Week – 4 : Session – 8 (2 hours)
Assessment
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